PET sheet Twin screw extrusion machine

 

I GENERAL

1. 使用 running condition

380V/3P/50Hz

air compressor:0.6-0.8MPa

Water chiller: 100000Kcal/h

需要配300²主电线Requires the main machine of 300²

2. 使用物料 using material:

PET Recycle and virgin

3. 制品 Finished sheets specification:

δ=0.2-2.0mm L=1050mm

4. Output capacity:

800-1000kg/hr

  1. 设备长宽高

Length, Width and Height of the Equipment

24000mm*4500mm*4500mm

  1. Weigh

About 30 tons

 

Category:
Description

Description

 

  1.  螺杆出机

PET SHEET TWIN SCREW EXTRUSION MACHINE

Power: about 300KW

1)螺杆机筒 screw and barrel

螺杆外Screw Do

Ф81mm

螺杆内径Screw Di

Ф52.6mm

螺杆槽深 Screw channel depth

14.2mm

螺杆 Do/Di

1.55

机筒内径Barrel inner diameter

Ф81.9mm

螺杆中心距 Central distance

67.8mm

螺杆螺杆 Screw and screw gap

1mm

螺杆机筒Screw and barrel gap

0.45mm

主机长径Barrel L/D

L/D =48

螺杆Screw speed

Max 263rpm

螺杆机矩等 Screw torque level

T/A3= 12N.m/cm3

主机中心高Central height

1015mm

2) 双螺杆体积式喂料机Twin screw volumetric feeder

料机型Feeder model

T46

料机种类Feeder type

螺杆 Twin screw

螺杆种类Screw type

螺旋螺杆 Spiral screw

驱动方式 Motor drive

伺服servo

速机速比Reducer ratio

i=15

料斗容 Hopper volume

150L (两个料斗with two hopper)

料斗材Hopper material

SS304

排料口 Discharge pipe

2英寸 2 inch

3) 主电Main motor

机品牌Motor brand

茵梦达 Yin meng da

机功率Motor power

200KW AC

Motor speed

989rpm

机防 Motor protection level

IP54

冷却Cooling fan

立冷却Separate cooling fan equipped

4) 主机传动Gearbox

换热器面Heat exchanger area

4.1

滑油加入量Lubricant oil volume

100L

滑油种类Lubricant oil type

齿轮320# Medium load gear oil 320#

5) 主机螺杆和芯轴Screws and shaft

螺杆材Screw material

38CrMoALA

螺杆硬度范 Screw hardness

HV950-1050

热处理形式 Heat treatment

Nitrogen treatment

Shaft material

40CrNiMoA

轴调质硬度 Shaft hardness

HB350-380

接方式Connection method

Spline

6) 主机筒体Barrels

筒体 Barrel level

耐磨 Wear resistant

筒体材Barrel material

38CrMoALA

筒体硬度范 Barrel hardness

HV950-1050

筒体长径Barrel L/D

L/D= 4

筒体加 Barrel heaters

前三区铸铜,其余铸铝

Casting copper & aluminum

7) 筒体水冷单Barrel cooling unit

机功率 Water pump motor

1.5KW

水箱容Water tank volume

300L

水箱材 Water tank material

SS304

换热器面Heat exchanger area

6

冷却介 Cooling medium

去离子水 Demineralized water

品牌 Solenoid valve brand

Made in china

8) 抽真空泵系统vacuuming

旋片rotary vane pump

7.5KW

罗茨 vacuuming pump

3KW+4KW

空罐vacuum tank

水冷过滤功能With water filtration function

9 ) Gear pump            

品牌brand

JC-Time

specification

371CC

传动 Transmission

GNORD

传动功率 drive power

11KW

变频 inverter

汇川INOVANCE

泵前感器pressure sensor before pump

格拉夫GRAFEE

10) 压换网 hydraulic screen changer

品牌brand

DWELL

型号type

1600

结构形式construction type

滤筒式

Double-column cartridge type

驱动drive

,手控制

hydraulic system control, manually control

 1)片材模具 T-die

品牌brand

DWELL

模具结构 structure of T-die

衣架式流道 Clothes hanger type flow channel

模具 width of die

1200mm

制品宽度finished sheet width

1050mm

制品厚度 plate thickness

0.2-2.0mm

1 2) 器控制系electrical cabin

操作screen

西触摸屏Siemens touch screen

PLC

西Siemens

主机变频inverter for extruder

ABB

contactor

西Siemens

继电breaker

欧姆龙OMRO

压断路器 breaker

施耐德Schneider

气开关air switch

正泰Chint

/开关指示灯Buttons/ indication lights

德力西DELIXI

 

  1. 辊压光机/Three-roller calendar

Power: about 70KW

品牌brand of roller

DWELL

1#

1×Φ400mm×1200mm

2# & 3#筒直 Roller diameter

2×Φ600mm×1200mm

Roller Length

L=1200mm

表面粗糙度Surface roughness

Ra0.025um

表面硬度 Surface hardness

HRC58-62

镀鉻厚度 Chromium coated layer thickness

0.08mm

传动方式 Drive type

传动Separate drive

传动 Transmission

GNORD

传动功率 Separate driving power

4.4KW×3

控制control

川伺服INOVANCE

Gap adjustment between rollers

采用液升降,手动涡轮蜗

Open and close by hydraulic;

Gap adjusted by worm wheel and worm manually

功能,有安全急停开关,同步控制系

With self-lock function, emergency stop button, synchronous control

辊轴 Bearings for three rollers

日本 NSK in Japan

形式 Calendar type

J” type

Rotary Joint

Made in Wuxi

1 ) 辊温控制器 roller temperature controller

冷却介 Cooling medium

water

控范 Temperature range

35110℃

功率heating power

3×18Kw

heating exchanger

60²

water pump

制造made in China

功率power

7.5Kw*1 4KW*2

electromagnetic valve

气动角座pneumatic valve

附有自、超、缺水等警功能Be with alarm function

  1. 空冷托架及废边收卷Cooling bracket and waste edge winding unit

托架 Bracket length

6m

力托 no drive Rollers

铝辊氧理,抛光

Aluminum rollers, oxidized, polished

Specification

Φ80×1200mm

废边收卷waste edge winding unit 2 Sets

 

  1. 刀切装置

Round knife cutting unit

刀片knife

round type

切割范cutting range

Adjustable

Advantage

切割后不翘边,不起毛

the edge no warping and no powder

  1. 涂硅油装置及烘箱silicon oil coating and dryer unit

涂硅油装置(面)silicon oil coating unit two sides)

型式type

滴液式liquid dropping type

钢辊规specification of up roller

Φ160*1200mm

胶辊规specification of down roller

Φ160*1200mm

压紧方式method of press

采用压紧方式 using the cylinder

气压调节air pressure adjusting

进气、排口均采用手调阀

The air inlet and air outlet using manual valve

烘箱dryer unit

形式type

两节 two parts

方式heating method

管加 heating rod

  1. 引机Haul off unit

Power: about 4.4KW

胶辊 Rubber roller material

丁晴橡 Nitrile rubber

Specification

Ф200mm×1000mm

传动 Transmission

GNORD

功率 Power

4.4KW

控制control

川伺服INOVANCE

同步也可It can be controlled synchronously with the three rollers or separately.

静电消除器with Electricity static eliminator离子机式Anion fan type and two sides

  1. 双工位收卷机

Winder with two stations

Power: about 3KW

减速机speed reducer

结构形式structural style

独立式stand alone type

电机 drive motor

伺服电机servo motor

自动计米(可设定)length automatic set

奥托尼克斯AUTONICS

规格 specification

内芯3 inch

inner core 3 inch

最大收卷直径Max. winding diameter

1000mm

  1. 真空上料机

Vacuum loader

Power: about 7.5KW

真空上料机Vacuum loader

1 units

功率 ( Power)

7.5KW

长宽 ( Dimension)

300*500*1500mm

重量weight

~ 200kg

 

IVspare parts

1. 模具用工具

1

T- die tool

1 set

2. 热电3m

5

Thermocouple 3m

5 units

3. 热电5m

5

Thermocouple 5m

5 units

4.

5

Contactor

5 units

5. 继电

5

Relay

5 units

6. 压断路器

5

Breaker

5 units

7. 小空

3

Air-breaker

3 units

8. 铝辊

2

Aluminum rollers

2 units

9. 气动调节阀

1

Air-adjust valve

2 units

10. 机筒加2区)

1

Heater of barrel

1 set

11.

1

Heater of flange

1 unit

12. 流道加

1

Heater of flow channel

1 set

13. 塞尺

1

Cuprum ruler

1 unit

14. 刀刀片

4

Round knife

4 pieces

15. 色母喂料机

1

Masterbatch feeder

1 unit

 

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