130 PP EXTRUDING MACHINE
Technical configuration
( Single-screw high-transparency cup-making thermoforming sheet machine unit)
| 一.General information | |
| Power supply | 380V 50HZ; 3phase 4 wire |
| Applicable material | PP particles, crushing materials |
| Sheet width Max.
Sheet thickness |
700-800mm
0.22-2.6 |
| Sheet Application | Thermoforming sheet for cup |
| Max. Capacity PP130 | 800kg /h |
| Designed line speed | 3.5－35M / Min |
| Main power | About 190KW |
| Compressed air | 2M3 / h, 0.5—0.7Mpa |
| Cooling water | 6M3 / h; 25℃ |
| Noise stand | <75dB |
| 二.Main equipment composition | |
|
DN-MC2/1-UPGRADE |
|
DN-MC2/2-UPGRADE |
|
DN-MC2/3-UPGRADE |
|
DN-MC2-UPGRADE |
|
DN-MC2/4-UPGRADE |
|
DN-MC2/5-UPGRADE |
|
DN-MC2/6-UPGRADE |
|
DN-MC2/7-UPGRADE |
Description
Description
Model: DN-MC2-UPGRADE
Detailed specifications and configuration of equipment and components
- Sheet carrier: DN-MC2/1-UPGRADE
| Edge material winding machine | |
| Power | Using torque motor, installed on the transition frame |
| Edge cutter | |
| No power | Round hob |
| Number of workstations | 2 station |
| mechanical knife | 1 set |
| Power | Using torque motor, installed on the transition frame |
| Wind knife Device | |
| Cooling bracket, trimming assembly | |
| Length | 7 m |
| Transition roller | 80 aluminum roller, surface anodized, polished, no locking phenomenon |
| Trimming components | It adopts the form of upper and lower hobs and is installed on the transition frame. |
- Feeding Equipment (large bin + hopper): DN-MC2/2-UPGRADE
| Spiral feeding, hot air mixer | One each |
| Stock bin | 1set |
- Three roller calender: DN-MC2/3-UPGRADE
| Three roller calender | |
| Calender form | L form |
| Roller diameter | Front roller Φ370, middle rear roller Φ550mm, coaxiality ≤0.005mm, circular diameter ≤0.005mm, |
| Roller length | 1000mm |
| Roller material | 42rom alloy steel forged parts |
| Roller surface finish | Super mirror finish，Ra≤0.015um |
| Roller surface hardness | HRC58-62 |
| Chrome plating thickness | 0.08-0.12mm |
| Rack | The weldment is connected and tempered |
| Move motor power back and forth | 0.75kw, can move forward and backward (electric) |
| Roller drive | Three independent reduction motor drives |
| Five roller reduction box | Forno |
| Five roller drive power | Inovance servo 4.4KW, three units |
| Frequency Control | Inovance servo speed regulator |
| Roller opening and closing | Electric screw lift |
| Roller gap adjustment method | It adopts worm gear pitch adjustment, with dial indicator device, with instant stop switch, and synchronous control system. |
| Three rollers adopt bearings | Japan NSK |
| Five roller drive power | Inovance servo 4.4KW, three units |
| Frequency Control | Inovance servo speed regulator |
| Roller opening and closing | Electric screw lift |
| Roller gap adjustment method | It adopts worm gear pitch adjustment, with dial indicator device, with instant stop switch, and synchronous control system. |
| Three rollers adopt bearings | Japan NSK |
| Roller structure | Single head water inlet and outlet type |
| Type | Split type (with water tank) |
| Cooling medium | Water (soft water is best) |
| Temperature control | Accuracy ≤±1℃, with automatic overpressure, overtemperature, pump failure alarm and other functions |
| Rotary joint | It adopts the inner tube rotating multiple flow type, and the water pipe connected to the three rollers adopts a steel wire rubber double-layer pipe, which is resistant to high temperature and high pressure. |
| Water pump power | 3 sets of 3.75kw pressure pumps |
| Heating | 9KW/group, using increased size switch |
| Water tank | Made of stainless steel, all pipes are 1.9685 inches |
| Water valve | 1″ Pneumatic Angle Seat Valve |
- Host machine: 130 Polypropylene Extrusion (DN-MC2-UPGRADE)
| YRφ130/36 Single screw extruder | |
| Barrel screw | High quality alloy steel 38CrMoAlA, |
| Nitriding depth | 0.5mm-0.7mm |
| Screw hardness | ≥960HV |
| Barrel hardness | ≥1100HV |
| Screw diameter | ø130mm |
| Aspect ratio | 36:1 |
| Screw speed | 90cycles/min |
| Number of barrel heating zones | 9 |
| Total heating power | About 70KW |
| Heating method | Ceramic heating ring/stainless steel insulation cover |
| Cooling method | Double cylinder fan cooling |
| Fan power | 370W/set |
| Motor | AC variable frequency motor |
| Brand | Siemens Bader |
| Motor Power | 160kw |
| Motor speed | 1500rpm |
| Speed governor | Siemens frequency converter |
| Reduction gearbox | It adopts hard tooth surface cylindrical gear reduction box. The gear is made of high-strength low-carbon alloy steel through carburization and fire treatment. The tooth surface hardness reaches HRC58-62. |
| Motor and reduction gearbox connection method | Direct connection, coupling connection |
| Double column screen changer | |
| Screen changer specifications | ø 170MM double column single hole |
| Equipped with hydraulic station | Maximum pressure 16MPa |
| Metering pumps | |
| Specifications (guaranteed no traces of metering pump gear) | 200CC |
| Driving power | 11KW |
| Frequency Control | Siemens |
| Metering pump revolutions | 90cycles/min |
| Metering pump and reduction gearbox connection | Using universal coupling |
| Mold (Zhejiang Jingcheng) | |
| Mold effective width | 950mm |
| Die lip adjustment method | The upper die lip is fixed, and the lower die lip is adjusted by a push-type mechanical device; the width of the outer baffle is adjusted, the length of the baffle is 300mm, and both sides need to be heated. |
| Number of heating zones in the die head | 5 |
| Die material | 5CRNIMO |
| Heating power | About 20KW |
| Mold structure | Hanger type |
| Mold cavity treatment | Surface chrome plating and polishing treatment, the thickness of the coating after polishing is greater than 0.06MM, and the surface finish is ▽12 or above |
- Blender mixer (DN-MC2/4-UPGRADE)
| Power | 20KW |
| Voltage | 380V/50Hz/20KW |
- Water roller temperature controller (DN-MC2/5-UPGRADE)
| Power | 10kw |
| Voltage | 380V/50Hz/20KW |
| Dimension | 1800*1200*2250mm |
- Electric cabinet (DN-MC2/6-UPGRADE)
| Electric control cabinet form | Standing cabinet type | |
| Control Panel | Touch screen, PLC control. | |
- Winding machine (DN-MC2/7-UPGRADE)
| Rewinding diameter | 1500-2000mm |
| Rewind reel diameter | Φ76x 1000mm |
| mobile car | 4 units |
| Power unit | Inovance servo motor |
| Number of winding stations | 3 Stations |
| control unit | Length counter signal control |
| Meter counter | Korea Autonics, mounted on the traction roller |
Random spare parts list
| Bolt wrenches, screwdrivers and other tools | 1set |
| Screw removal device | 1set |
| Thermocouple | 2pieces |
| Solid state relay | 2pieces |
| copper feeler gauge | 1set |
| Mold tool box | 1set |
| water temperature control heating rod | 1 stick |
| Mold heating rod | 2sticks |
| Screen changer heating rod | 2sticks |
| Metering pump heating rod | 2sticks |
Electrical components
| Barrel screw | Yingrun |
| Host gearbox | Dongli gearbox factory |
| Host motor | Siemens Bader |
| roller | Yingrun |
| air switch | Chint |
| Mold | Zhejiang Jingcheng |
| Contactor. Knob. Buttons etc. | Siemens |
| Frequency converter | Siemens |
| PLC system | Siemens |
| Winding motor | Inovance servo |
| Barrel screw | Yingrun |
Others
| Equipment appearance color | Can be customized |
| Production line arrangement direction | Left handpiece (the operating surface is on the left along the extrusion direction) |
| Cable and pipe installation methods | The purchaser digs the trench and installs it in the trench. The dimensions and length of the trench are shown in the drawings provided by the supplier. |
| Technical documents provided | Instructions and maintenance books for major electrical appliances and parts, as well as equipment water, electricity, gas and equipment installation diagrams |
Excluded parts (need to be provided by the ordering party)
- Forklifts, cranes, etc. required for loading, unloading and positioning the equipment into the buyer’s factory
- Water, electricity, gas and oil required for equipment
- Cables to the equipment control cabinet, roller temperature controller, and drying system
- Installation components required for wall work and special layouts
- Pipe support
- Other items not listed in this contract
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